Cam-phasing
is increasingly considered as a feasible Variable Valve Timing
(VVT) technology for production engines. Additional independent
control variables in a dual-independent VVT engine increase
the complexity of the system, and achieving its full benefit
depends critically on devising an optimum control strategy.
A traditional approach relying on hardware experiments to generate
set-point maps for all independent control variables leads to
an exponential increase in the number of required tests and
prohibitive cost. Instead, this work formulates the task of
defining actuator set-points as an optimization problem. In
our previous study, an optimization framework was developed
and demonstrated with the objective of maximizing torque at
full load. This study extends the technique and uses the optimization
framework to minimize fuel consumption of a VVT engine at part
load. By adding a penalty term for NOx emissions in the optimization
objective, the tradeoff of fuel consumption and NOx emissions
is explored. The methodology relies on high-fidelity simulations
for pre-optimality studies and as means of generating data that
characterize engine behavior in the multidimensional space.
Artificial Neural Networks (ANN) are then trained on sets of
high-fidelity simulation data and used as surrogate models,
thus enabling optimization runs requiring hundreds of function
evaluations. A case study performed for a DaimlerChrysler 2.4
liter fourcylinder SI engine demonstrates the use of the algorithm
for minimizing fuel consumption while simultaneously meeting
NOx emission targets.