Compact heat exchangers are commonly used in diesel
engines to reduce the temperature of recirculated
exhaust gases, resulting in decreased NOX emissions.
These exhaust gas recirculation (EGR) coolers
experience fouling through deposition of particulate
matter (PM) and hydrocarbons (HCs) that reduces the
effectiveness of the cooler. Surrogate tubes have been
used to investigate the impacts of gas flow rate and
coolant temperature on the deposition of PM and HCs.
The results indicate that mass deposition is lowest at
high flow rates and high coolant temperatures. An
oxidation catalyst was investigated and proved to
effectively reduce deposition of HCs, but did not reduce
overall mass deposition to near-zero levels. Speciation
of the deposit HCs showed that a range of HCs from C15 – C25 were deposited and retained in the surrogate
tubes. Analysis of the deposit mass of eicosane (C20)
showed that the deposition of HCs is very sensitive to
the coolant temperature in the range investigated. The
results suggest that use of an oxidation catalyst and/or
reduction of the amount of high-boiling point HC species
in the fuel may be pathways toward reduced EGR cooler
fouling.